Machining Parts Manufacturing Solutions
As a machining parts manufacturer, MK CNC always helps customers find good solutions. In fact, CNC machining parts manufacturing can be combined with other processes.
Such as stamping. When we process machining parts, we combine two processing methods. CNC machining and stamping technology mainly play a part in their advantages. Reduce production costs, improve production efficiency, and improve parts’ precision.
First, let’s look at CNC machining parts manufacturing combined with stamping technology, which saves cost.
The main cost of stamping processing is concentrated on mold development, but once the mold is developed, the processing cost of a single part is very low, especially suitable for mass production. After the basic shape is completed by stamping, a small amount of CNC processing can significantly reduce the overall processing cost.
The stamping process can reduce material waste by optimizing the layout and mold design. For example, the use of serrated blanks can improve material utilization and reduce the material cost of a single part. CNC machining can further optimize the complex shape of parts and reduce unnecessary material removal.
For simple shape parts, stamping can be directly formed, reducing the process and time of CNC machining. For example, some parts with thin thickness and simple shape can be directly completed by stamping without complex CNC machining.
So, how can the production efficiency of CNC machining parts be increased? We are combining CNC machining and stamping techniques to improve production efficiency.
Stamping is a method of processing by applying pressure to the sheet using a mold, which is suitable for mass production. Stamping machines can run at high speeds and have a fast production cycle, and it can complete the production of a large number of parts in a short period of time.
CNC machining is suitable for the processing of complex shapes or small batches of machining parts, it can quickly switch processing tasks through programming.
Combining the two methods, we can first use stamping to complete the initial forming of the parts, and then use CNC to process complex parts, thereby greatly improving the overall production efficiency.
Combining two process methods improves the machining parts’ precision in the meantime
Stamping processing uses mold forming, and the size and shape of parts are consistent, and the quality is stable. Combined with CNC machining processing, the surface quality and dimensional accuracy of parts can be further improved while ensuring the shape accuracy.
CNC machining processing has the characteristics of high precision and complex machining parts, which can meet the requirements.
Combining two processing technologies can give full play to their respective advantages and meet the precision requirements in different application scenarios.
Let’s look at a real case. For example, if the machining parts have a thread, we stamp parts first, then the thread is processed by CNC, and finally, the entire part is processed by welding and polishing. This combination not only ensures the accuracy and strength of the parts but also reduces costs.
Conclusion
CNC machining can process complex shapes that are difficult to achieve with stamping, such as deep holes, special-shaped holes, complex curved surfaces, etc. By first completing the basic shape with stamping and then machining it with CNC, complex component designs can be achieved.
By combining stamping and CNC machining, the functions of multiple parts can be integrated into one part, reducing assembly steps and improving the overall performance of the product.
MK CNC combines CNC machining and stamping technology, which not only saves costs but also achieves comprehensive optimization of production efficiency, product precision, and functional requirements.
Through reasonable process planning, unit costs can be significantly reduced in large-scale production while meeting the processing needs of complex parts.
