Metal stamping parts are crucial for every industry, we focus on metal stamping for different dimensions and shapes, the dimensions can be small or large shapes. It depends on your drawings. For example, metal washer, metal terminal, metal brackets, and some small shape parts can be stamped. so, whatever the dimension is, metal stamping parts play a crucial role in every industry.
Keeping that importance in mind, we prepared this article to understand the fundamentals of metal stamping parts. you wil l know different types of metal stamping parts and manufacturing processes. choosing the right metal stamping parts manufacturer, it’s going to be a comprehensive guide, let’s explore more.
What Is Metal Stamping?
Metal stamping is a type of machining process. Thus, it entails performing various procedures on sheet metal utilizing machines. However, a stamping method produces different functional in varying industries. Why is it called metal stamping? the term ‘stamping’ refers to the process of shaping metal. Imagine the process for one more time. The process uses different molds & presses, this method involves stamping mold and metal sheets to process a specific shape. That’s why they are called metal stamping.
Metal stamping parts can be made from one or more processes. a stamping part may include both making holes and bending. So, the stamping method is not just limited to one process. It has a variety of processes. All these precision metal stamping methods depend on specific project requirements.
Step 1: Opening the Mold
open the mold is an important step in metal stamping, name stamping mold, it is a specialized tool for stamping parts, it is divided into upper and lower molds, and install on the stamping machine.
Put the metal sheet in the stamping machine beside, install the stamping mold. start stamping machine, the metal sheet through stamping mold process shape.
Step 2: Material Selection
Selection material is a crucial aspect of metal stamping, the material impacts the stamping parts’ performance, durability, and cost. every metal suitable stamping process, each material has unique properties and characteristics.
When selecting materials, we need to consider material strength, corrosion resistance, conductivity, formability, and the part application in environmental conditions.
Common materials are steel, aluminum brass, copper, etc. Each metal has advantages, the selection depend on the specific requirements of the component.
Step3: Stamping Process
stamping according to your drawings, it is customized metal parts manufactured through the metal stamping process, stamping parts manufactured by metal sheets or strips, produced in specific shapes and forms.
In the metal stamping process, the mold is a specialized tool, that produces shaped parts. the mold material is hardened steel and consists of two halves, the upper and lower mold. put the metal sheet in the mold middle, use the mechanical press it, then the shape of the part according to the mold, resulting in the desired parts.
Step 4: Surface Treatment
Metal stamping parts are widely used in different industries, the parts are versatility and durability. however, in addition to these functions, the appearance is crucial for environment applications.
Surface treatment is the final step in the metal stamping process. There are many kinds of surface treatment, plated tin, plated nickel, and coatings, it improve parts’ appearance, protect against corrosion, or enhance specific properties.
Stamping Parts Manufacturer Technology Support Your Project
professional stamping parts manufacturer is useful for your project:
(1) custom dimension: custom stamping parts with specific shapes, sizes, and performances for your project’s requirements. you can design different dimensions, shapes, and holes, it is important for your project.
(2) material selection: our stamping provides various metals, including brass, copper, stainless steel, carbon steel, spring steel, aluminum, galvanized steel, and accept custom. you can choose the material as your request. strength, durability, corrosion resistance, and other properties.
(3) high precision and consistency: stamping parts produced by specialized molds and press machines, ensuring high precision and consistency of parts. this is crucial for maintaining the quality and shape of metal parts.
(4) economic cost: custom stamping is an economic cost product, especially for mass volume production. the stamping process is automated, compare with other produce process, stamping is efficient production and saves economic costs.
Custom metal stamping parts one of the key advantages is produce complex designs according to drawings.
Custom metal stamping parts advantage is versatility. use this stamping manufacturing method, virtually any shape or size can be achieved, the parts are suitable for a wide range of applications. Additionally, since each part is stamped individually, it allows for great precision and accuracy in producing intricate designs.
Custom Sheet Metal Stamping Parts Supplier
Metal Stamping Brackets Parts Manufacturer
Precision Metal Stamping Parts Manufacturer
Precision Metal Stamping Techniques: Punching
It is one of the most popular metal stamping techniques used in manufacturing. Stamping parts like housings or covers have many holes on the surfaces. we can make these surfaces by implementing punching metal stamping techniques. Punching usually creates holes, shapes, or features in a workpiece. Overall, the process can be achieved using a punch and die set within a stamping press.
We can find piercing as the opposite of the blanking method. A special punch tool makes necessary holes in the workpiece in this method. You may wonder about the differences between punching and piercing. punching is the process of forming holes or features in metal. On the other hand, piercing is the process of making holes without any additional shaping.
Precision Metal Stamping Techniques: Blanking
This is another type of metal stamping technique. During this process, the stamping machine only cuts useful sections. it mainly depends on different applications. this process is famous as the finished blank or simply blank. we can further implement additional processes on the sheet metal based on your production needs.
Precision Metal Stamping Techniques: Drawing/Forming
This metal stamping technique doesn’t remove material from the workpiece. It’s a formative process. So, drawing or forming involves shaping a metal sheet or coil into three-dimensional components. the drawing/forming process is prevalent in making deep-drawn parts like metal brackets, metal shrapnel, and other complex shapes.
Precision Metal Stamping Techniques: Embossing
This metal stamping method usually creates a recessed or raised section on a metal sheet. this method is absolutely not a cutting or removing process. It just raises a portion of the metal surface. For example, you can imagine a diamond plate sheet metal. You can see a lot of small raised sections on these metal plates.
Precision Metal Stamping Techniques: Coining
Coining is a very unique precision metal stamping process. The goal is simple. It just bends the sheet metal. But the way it bends is called the coining method. In this metal stamping technique, the angle of the punch or die must be similar to the angle of the required metal part. This method is actually suitable for applications where high precision metal stamping parts is necessary.
Precision Metal Stamping Techniques: Bending
In this metal stamping method, the bend angle is not determined by the dies. it depends on how far down vertically the punch presses into the die. Popular examples include stamping decorative panel, stamping aluminum tools, stamping shell, and many more.
Precision Metal Stamping Techniques: Flanging
The stamping process that makes the flanges or flares on the sheet metal is called the flanging technique. The method actually uses specialized dies or machinery to make such fabricated metal parts. However, you can create tension flanges or compression flanges based on your requirements.
Are you looking for a stamping parts manufacturer? we are a professional stamping parts manufacturer since 1998 year. we provide stamping parts service to many customers in the world, our factory advantages are technical support, OEM/ODD custom service, quality guarantee, save cost, delivery on time, and after sales service,etc. you will understand MK, and find a suitable stamping parts manufacturer for your projects.
Our factory located at 1 Road Long Tang Tan Zhou Zhong Shan City Guangdong Province, China, 30000 sq meter workshop with over 300 staff. had own CNC machines 52, stamping 32. our factory has passed ISO9001, ISO14001, IATF16949 and other certifications. MK CNC precision machining parts and stamping applications in automobiles, electronics, new energy, medical equipment, transportation, and rail industries. We provide product solutions and excellent services to domestic and foreign customers.
MK focused on custom metal stamping parts, we have 26 years of experience.
Our factory has passed ISO9001, ISO14001, IATF16949 and other certifications.
We had an engineer team, who worked in stamping industry many years, they specialized in design the drawings, open the mold, and control the quality.
Stamping Parts Manufacturer Machine
Stamping machines: we had 70 stamping machines, with stamping power of 25-200 tons, stamping speed is 1200 times/minute. stamping material thickness is 0.1-0.5mm, we can stamp different materials, pure copper, brass, phosphorus copper, beryllium copper, and all kinds of alloy copper. the maximum monthly production capacity of the stamping terminal is 20 million pieces, 3 million pieces of shrapnel.
Stamping Parts Manufacturer Raw Material
Choosing the right raw material for metal stamping parts, we need to consider a few factors.
Understand metal stamping parts: we need to determine the project specific request. then consider parts strength, durability, corrosion resistance, electrical conductivity, and appearance.
Hardness and conductivity: if you need high strength, you can consider stainless steel or high strength steel. if electrical conductivity is crucial, copper or brass are suitable choices.
Parts formed: metal stamping parts formed by metal material and mold presses, consider parts elongation, tensile strength, and work hardening performance. some metals, such as aluminum and brass are highly formable, while others, like stainless steel require higher forming forces.
Corrosion resistance: if stamping parts exposed to environmental or corrosive substances, please consider corrosion resistance metal stainless steel and aluminum.
Our engineer advice: our engineer evaluates material performance, different metals have different performance, the metal stamping parts suitable for specific application, need to consider some factors, such as strength, ductility, and malleability. our engineer can provide valuable insights and guidance for your specific projects, we can help you assess metal stamping parts feasibility and electrical conductivity. please contact us!
Stamping Parts Manufacturer Technical Support
As a stamping parts manufacturer, it is crucial provide professional technical support for the customer. this not only involves solve technical problems, also include providing comprehensive assembly technical solutions. the following are some key technical support from us.
1: Stamping parts technology consult for the customer
We provide professional technical consult services, we help customers understand the stamping process, including material selection, and structure alter.
2: Special mold design and development for stamping parts
We help customers design and develop mold, ensure the mold accuracy and reliability that meet customers’ specific dimensions needs.
3: Stamping parts research and development support
We work with customers to develop new parts to meet market demand.
4：Stamping parts assembly
We help customers process, meanwhile, we help customers assemble parts, gather all parts together to form a complete product.
OEM/ODM Custom Stamping Parts Manufacturer
Production custom stamping parts for different shapes and dimensions according to customer needs. stamping typically involves sophisticated engineering and manufacturing processes, ensure the final product meets the customer’s specifications.
In the custom stamping processing, we communicate with customers in detail, understanding customers’ needs and expectations. it includes part dimensions, material, surface finish requirements, and the part’ specific performance request. when we have this information, our engineers will design the stamping die accordingly.
The stamping process involves using a stamping machine to stamp metal sheets or strips into the desired shape. this process includes cutting, bending, stretching, and other deformation operations. custom service is flexibly adjust these process steps to produce specific request dimensions.
Our custom services also include rapid prototyping and sample production, the customers can evaluate the parts’ performance before mass production. this flexibility and personalized service is the core advantage of stamping parts customization services, MK is a stamping parts manufacturer can meet different customers’ requests.
Stamping Parts Manufacturer Guarantee Quality
Stamped parts quality assurance is a comprehensive process, it involves multiple precision measurement and test stages. when entering the production stage, we used a variety of measurement equipment to inspect precision stamping parts’ dimensions and shape.
Measurement stamping parts quality is an important segment. we commonly use measurement methods including three-coordinate measurement, projection measurement, and image measurement.CMMs can provide comprehensive high-precision dimensional measurements, it is suitable for complex shape stamping parts. projection measurement is suitable for flat and simple shape stamping parts, while image measurement obtains dimension information through image processing and analysis.
We have some customers who need special tests, finished stamping parts production, then complete assembly, final leakage test. our company uses the “sealing tester” or “air pressure tester” to perform product leakage tests. these devices test the parts’ sealing performance, we ensure the parts don’t have liquid or gas leakage.
Material performance testing is also part of quality assurance, including tensile tests, impact tests, and hardness tests. we can evaluate materials’ strength, toughness, hardness, and wear resistance.
The stamping parts’ appearance is also very important. our commonly used appearance inspection methods include visual inspection, microscopic observation, optical measurement, etc. these methods can detect surface defects, deformation, and other problems in a timely manner.
In order to ensure the stamping parts’ geometric size and shape accuracy. we also use inspection fixtures for inspection, inspection fixtures tools are used for specific sizes and shapes, it can provide fast and accurate inspection results.
In actual production, in order to ensure the stamping parts quality and high pass rate, we also conduct some stamping process tests, such as drawing performance tests, expansion performance tests, etc., we ensure the mold accuracy and structure meet the requirements.
Finally, our company has blue light scan technology equipment, we can quickly and accurately measure the stamping parts’ complete data, and process and evaluate the data in further, improve the stamping parts quality. through these advanced measurement and testing methods, the stamping parts quality can be effectively controlled and guaranteed throughout the production process.
Stamping Parts Manufacturer Save Cost
In the stamping parts manufacturing field, our factory has achieved maximum cost-effectiveness through sophisticated process management and technological innovation.
From the drawing design stage, we use advanced SolidWorks software to conduct precise drawing design and simulation analysis, ensure the design meets functional requirements, also optimize material use, and reduce material waste. in material control terms, we strictly screen suppliers, ensure all raw materials meet industry standards, and at the same time reduce inventory costs through scientific inventory management.
During the production process, we use automated and intelligent production lines to improve production efficiency and reduce labor costs. through continuous technology improvement and equipment upgrades, we reduce the scrap rate in production, and further improve cost-effectiveness. in addition, we have implemented a strict quality control system, ensure every stamping part meets the customer’s quality requirements, reduce rework and returns, thus reduce costs.
Our cost control strategy is not only reflected in the production, also extends to logistics and after-sales service. By optimizing the logistics plan, we reduce transportation costs, delivery stamping parts on time. in after sales service, we provide quick response and technical support to reduce customers’ operating costs, enhance customer satisfaction.
In a word, our factory provides customers cost-effective stamping parts solutions through a full range of cost-control strategies. helping customers maintain their advantages in the fierce market competition.
Stamping Parts Manufacturer Delivery On Time
Ensure stamping parts shipping on time, our factory implements a series of effective management measures.
# We establish an efficient production plan system, ensure the production process is arranged reasonably, and avoid production bottlenecks and delays.
# We strictly control raw materials procurement and inventory management, maintain raw materials supply, avoid raw materials insufficient interrupt production.
# We optimize production processes, improve production efficiency, and reduce production cycles. At the same time, strengthen monitoring production site management, ensure production processes are smooth.
# We have a complete quality control team to ensure stamping parts quality meets standards, avoid reproduction and delivery delays due to quality issues.
In summary, our factory through scientific production management, high efficient production process, we can guarantee stamping parts shipping on time.
Stamping Parts Manufacturer After Sales Service
MK is a professional stamping parts manufacturer, we provide after sale service including multiple aspects to customers, they get comprehensive support and satisfaction after purchasing the product.
1: Technical support services, providing stamping parts assembly, commissioning, and maintenance service.
2: After sales service also includes other parts processing services, ensure customers obtain parts in a timely manner.
3: According to customers’ special needs, we also provide custom stamping parts to customers.
4: Regular return visits customer satisfaction also is an important component, through understanding customer requests and feedback, our factory continuously improves stamping parts quality, providing comprehensive after sale services enhances market competitiveness.
If you are looking for a stamping parts manufacturer, please contact MK. Our factory provides production technology, quality guarantee, delivery on time, after-sales service, etc. support for your project.
