Metal stamping parts are crucial for every industry, we focus on metal stamping for different dimensions and shapes, custom stamping parts, Metal stamping parts can be small or large shapes. It depends on your drawings. For example, electronic shells, tool shells, and some small shape parts can be stamped, So, whatever the size is, metal stamping parts play a crucial role in every industry.
Keeping that importance in mind, we prepared this article to understand the fundamentals of metal stamping parts. We will consecutively learn different types of metal parts and manufacturing processes. Moreover, we will learn some how-tos in the following few sections. Choosing the right materials, machines, and metal stamping parts factory is the main discussion in these sections. Besides, we will discuss some metal stamping defects and learn how to solve those problems. So, it’s going to be a comprehensive guide. Let’s explore more.
Metal Stamping Parts
Metal stamping is a type of machining process. Thus, it entails performing various procedures on sheet metal utilizing machines. However, a stamping method produces different stamping parts functional in varying industries. Why is it called metal stamping? the term ‘stamping’ refers to the process of shaping metal. Imagine the process for one more time. The process uses different molds & presses, this method involves stamping mold and metal sheets to process a specific shape. That’s why they are called metal stamping.
Step 1: Opening the Mold
open the mold is an important step in metal stamping, name stamping mold, it is a specialized tool for stamping parts, it is divided into upper and lower molds, and install on the stamping machine.
Put the metal sheet in the stamping machine beside, install the stamping mold. start stamping machine, the metal sheet through stamping mold process shape stamping parts
Step 2: Material Selection
Selection material is a crucial aspect of metal stamping, the material impacts the stamping parts’ performance, durability, and cost. every metal suitable stamping process, each material has unique properties and characteristics.
When selecting materials, we need to consider material strength, corrosion resistance, conductivity, formability, and stamping parts application in environmental conditions.
Common materials are steel, aluminum brass, copper, etc. Each metal has advantages, the selection depend on the specific requirements of the component.
Step3: Stamping Process
stamping according to your drawings, it is customized metal parts, stamping parts manufactured through the metal stamping process, stamping parts manufactured by metal sheets or strips, produced in specific shapes and forms.
In the metal stamping process, the mold is a specialized tool, that produces shaped parts. the mold material is hardened steel and consists of two halves, the upper and lower mold. put the metal sheet in the mold middle, use the mechanical press it, then the shape of the part according to the mold, resulting in the desired stamping parts.
Step 4: Surface Treatment
Metal stamping parts are widely used in different industries, the parts are versatility and durability. however, in addition to these functions, the appearance is crucial for environment applications.
Surface treatment is the final step in the metal stamping process. There are many kinds of surface treatment, plated tin, plated nickel, and coatings, it improve parts’ appearance, protect against corrosion, or enhance specific properties.
Custom Stamping Parts For Your Project
custom stamping parts are useful for your project:
(1) custom dimension: custom stamping parts with specific shapes, sizes, and performances for your project’s requirements. you can design different dimensions, shapes, and holes, it is important for your project.
(2) material selection: our stamping provides various metals, including brass, copper, stainless steel, carbon steel, spring steel, aluminum, galvanized steel, and accept custom. you can choose the material as your request. strength, durability, corrosion resistance, and other properties.
(3) high precision and consistency: stamping parts produced by specialized molds and press machines, ensuring high precision and consistency of parts. this is crucial for maintaining the quality and shape of metal parts.
(4) economic cost: custom stamping is an economic cost product, especially for mass volume production. the stamping process is automated, compare with other produce process, stamping is efficient production and saves economic costs.
Custom metal stamping parts one of the key advantages is produce complex designs according to drawings.
it is suitable for produce high accuracy parts, such as medical devices, automotive components, and home appliances. additionally, we have many types materials, like stainless steel, aluminum, and copper alloys, the materials suitable for a wide range of applications.
advantage of custom metal stamping parts is versatility. use this stamping manufacturing method, virtually any shape or size can be achieved, the parts are suitable for a wide range of applications. Additionally, since each part is stamped individually, it allows for great precision and accuracy in producing intricate designs.
We have listed some of the most popular industries that use metal stamping parts.
Metal Stamping Brackets For The New Energy Vehicle
Custom Stamping Metal Shrapnel
Precision Metal Stamping Parts Manufacturer
Engineer Team Custom Precision Metal Stamping Techniques
Metal stamping parts can be made from one or more processes. For example, a stamping part may include both making holes and bending. So, the stamping method is not just limited to one process. It has a variety of processes. All these precision metal stamping methods depend on specific project requirements.
Precision Metal Stamping Techniques: Punching
It is one of the most popular metal stamping techniques used in manufacturing. Stamping parts like housings or covers have many holes on the surfaces. we can make these surfaces by implementing punching metal stamping techniques. Punching usually creates holes, shapes, or features in a workpiece. Overall, the process can be achieved using a punch and die set within a stamping press.
Precision Metal Stamping Techniques: Blanking
This is another type of metal stamping technique. During this process, the stamping machine only cuts useful sections. it mainly depends on different applications. this process is famous as the finished blank or simply blank. we can further implement additional processes on the sheet metal based on your production needs.
Precision Metal Stamping Techniques: Drawing/Forming
This metal stamping technique doesn’t remove material from the workpiece. It’s a formative process. So, drawing or forming involves shaping a metal sheet or coil into three-dimensional components. the drawing/forming process is prevalent in making deep-drawn parts like metal brackets, metal shrapnel, and other complex shapes.
Precision Metal Stamping Techniques: Piercing
Precision Metal Stamping Techniques: Embossing
This metal stamping method usually creates a recessed or raised section on a metal sheet. this method is absolutely not a cutting or removing process. It just raises a portion of the metal surface. For example, you can imagine a diamond plate sheet metal. You can see a lot of small raised sections on these metal plates.
Precision Metal Stamping Techniques: Coining
Coining is a very unique precision metal stamping process. The goal is simple. It just bends the sheet metal. But the way it bends is called the coining method. In this metal stamping technique, the angle of the punch or die must be similar to the angle of the required metal part. This method is actually suitable for applications where high precision metal stamping parts is necessary.
Precision Metal Stamping Techniques: Bending
In this metal stamping method, the bend angle is not determined by the dies. it depends on how far down vertically the punch presses into the die. Popular examples include stamping decorative panel, stamping aluminum tools, stamping shell, and many more.
Precision Metal Stamping Techniques: Flanging
The stamping process that makes the flanges or flares on the sheet metal is called the flanging technique. The method actually uses specialized dies or machinery to make such fabricated metal parts. However, you can create tension flanges or compression flanges based on your requirements.
Choose The Right Metals For Metal Stamping Parts
Choosing the right metals for metal stamping parts, we need to consider a few factors.
Understand metal stamping parts: we need to determine the project specific request. then consider parts strength, durability, corrosion resistance, electrical conductivity, and appearance.
Hardness and conductivity: if you need high strength, you can consider stainless steel or high strength steel. if electrical conductivity is crucial, copper or brass are suitable choices.
Parts formed: metal stamping parts formed by metal material and mold presses, consider parts elongation, tensile strength, and work hardening performance. some metals, such as aluminum and brass are highly formable, while others, like stainless steel require higher forming forces.
Corrosion resistance: if stamping parts exposed to environmental or corrosive substances, please consider corrosion resistance metal stainless steel and aluminum.
Our engineer advice: our engineer evaluates material performance, different metals have different performance, the metal stamping parts suitable for specific application, need to consider some factors, such as strength, ductility, and malleability. our engineer can provide valuable insights and guidance for your specific projects, we can help you assess metal stamping parts feasibility and electrical conductivity. please contact us!
Stamping Parts Machine
Stamping machines: we had 70 stamping machines, with stamping power of 25-200 tons, stamping speed is 1200 times/minute. stamping material thickness is 0.1-0.5mm, we can stamp different materials, pure copper, brass, phosphorus copper, beryllium copper, and all kinds of alloy copper. the maximum monthly production capacity of the stamping terminal is 20 million pieces, 3 million pieces of shrapnel.
Custom Metal Stamping Parts Manufacturer
Our factory located at 1 Road Long Tang Tan Zhou Zhong Shan City Guangdong Province, China, 30000 sq meter workshop with over 300 staff. had own CNC machines 52, stamping 32. our factory has passed ISO9001, ISO14001, IATF16949 and other certifications. MK CNC precision machining parts and stamping applications in automobiles, electronics, new energy, medical equipment, transportation, and rail industries. We provide product solutions and excellent services to domestic and foreign customers.
MK focused on custom metal stamping parts, we have 26 years of experience
our factory has passed ISO9001, ISO14001, IATF16949 and other certifications
We had an engineer team, who worked in stamping industry many years, they specialized in design the drawings, open the mold, and control the quality.
Begin a metal stamping project today!
We have gone through a comprehensive journey to the various metal stamping methods and their product. let’s begin a metal stamping project today! But before that, let’s clarify our precise requirements like material specification & part dimensions. Focus on appropriate die design to ensure compatibility with the chosen material. Finally, prioritize quality control measures & conduct rigorous testing.
If you are looking for a stamping parts manufacturer, select a qualified manufacturer with expertise in the desired stamping techniques. If you have any questions, feel free to contact our engineers’s support. Here, you can get a great team of experts. you will get good solution from us. We hope this article is useful in your quest for stamping components and manufacturers.
