Custom Metal Stamping Brackets Parts

Custom metal stamping according to the customer’s specific need, we designed 3D drawings, and manufactured metal stamping brackets for the customer for many years. custom metal stamping brackets commonly used in automotive, electronic, medical, and communication equipment industries. in order to meet different industries’ needs.

Our custom metal stamping brackets parts includes the following steps:

1: Analyze Dimensions

Our engineering team analyzes the bracket’s dimensions, communicate with customers about the dimensions, and understand customers’ specific needs for the bracket, including size, shape, material type, product application performance requirements, etc.
we design the drawings using 3D and CAD programs, create brackets parts engineering, and ensure the design meets customer requirements.

2: Design Stamping Molds

Design stamping mold is a complex process, it involves multiple steps and details to ensure the mold can efficiently and accurately produce stamping brackets.
the mold concept design: based on dimension analysis, conduct conceptual design, determine the type and basic structure of the mold.
which includes various components of the mold, such as terrace die and die-sinking, positioning system, feeding system, ejection system, etc.

3：Material Selection

Select suitable materials according to the use environment and requirements, such as cold-rolled steel plates, hot-rolled steel plates, stainless steel, aluminum alloy, etc.
if the bracket needs conductive, please select brass material, you can contact us for proposals.

4: Stamping Processing

Organize the material very well, place the material on the stamping machine. the material through the mold stamping out parts, take shape demand, this may include cutting, bending, stretching, etc.

5：Heat Treatment

When the metal stamping brackets are finished, all the metal stamping parts need heat treatment, such as quenching and tempering, which improve the parts’ hardness, strength, wear resistance, and toughness.

6：Control Quality

Strict control quality in the stamping processing, ensure per produce processing step meet tolerance requirement, the drawings mark tolerance,

like conform to ISO2768-1, ISO2768-2.

different customers for the tolerance have different requirements, which must be written on the drawings. inspection metal stamping brackets equipment have RoHS tester & plating thickness tester equipment, IM one-click measuring instrument equipment, height gauge equipment, tool microscope equipment, projector equipment, etc.

7：Surface Treatment

There are many types of surface treatment of metal stamping brackets, the most common are nickel plating and electroplate. they each have different functions and advantages.

Nickel plating:

# Corrosion resistance, the nickel layer has good corrosion resistance, which can protect the metal stamping bracket parts from corrosion, and extend service life.

# Wear resistance, the nickel layer has high hardness, which can improve the wear resistance of metal stamping bracket parts, and reduce wear caused by friction.

# Aesthetics, the nickel layer can provide a smooth, shiny surface, improving the appearance quality of the parts.

# Primer, in some cases, the nickel layer is a primer for other coatings (such as gold or silver) to improve the adhesion and corrosion resistance of the coating.

Electroplate:

Protective effect, the electroplate has a protective film on the surface to prevent metal from contacting corrosive substances in the environment, thereby improving the corrosion resistance of parts.

Enhanced performance, the electroplated layer can improve the hardness, wear resistance, and heat resistance of parts, let the parts suitable for applications under high load or harsh environment.

Improve appearance, electroplated can change the appearance of parts, provide different colors and gloss, and meet specific appearance requirements.

Repair and regeneration, electroplated can repair parts worn or damaged, and restore size and shape.

Conductivity and welding, electroplate can improve parts’ conductivity. facilitating welding and other electrical applications.

There are many types of electroplate. In addition zinc, cadmium, copper, chromium, tin, gold, silver, and other materials can electroplate. each material has its specific properties and application areas. choice of which type of electroplate depends on the specific requirements and intended use of the metal stamping bracket parts.

8: Assembly parts:

Assembly parts is an important step, it ensures the part’s quality and functionality meet use requirements.

Use calipers, micrometers, or other measuring tools to inspect parts’ dimensions, and ensure the parts meet design specifications.

Assemble parts according to assembly drawings or instructions. used suitable fasteners, such as bolts, screws, rivets, etc.

Test assembled components’ performance, and ensure they work properly. for example, if it is an electronic component, you may want to test whether it moves smoothly or makes any unusual noises.

test components load, and test parts performance under expected operating conditions. include durability tests, vibration tests, etc. to evaluate the long-term performance of parts.

different dimensions of Metal Stamping Brackets

Metal Stamping Parts Manufacturer

MK is a metal stamping parts professional manufacturer with 27 years of experience in customized precision stamping parts.
MK has rich experience in production and manufacturing in the stamping industry. have own production workshop of 30,000 square meters,
the daily production capacity of stamping parts is up to 5 million pieces. 45 stamping machines, 30 CNC machines, and other advanced production machines, like Japan Gionee 30T Gantry stamping machines, Aida 200T double shaft,Taiwan Jinfeng 45-80T stamping machines, etc.

These high-end machines are the key to ensuring product quality and production efficiency. all parts must undergo high precision dynamometer inspection,
and ROHS tester inspection, ensure the high standard quality of the parts. the 20 person innovative R&D team, we focus on breaking through the technical difficulties of precision stamping parts, have the certificates IATF16949, ISO 14001.