Custom Parts Machining 3 Axis 4 Axis 5 Axis

OEM Aluminum CNC Custom Parts Machining

Materials	6061 aluminum, 316F stainless steel
Surface treatment	Anodizing, etc
Tolerance	± -0.01mm
Testing equipment	CMM; tool microscope;multi-joint arm; automatic height gauge; manual height gauge; dial gauge; marble platform; roughness measurement
Processing	CNC machining, rapid prototyping
File formats	Solid works, pro/engineer, etc.
Service project	To provide production design, production and technical service, mold development, processing, etc
Quality assurance	CE,IATF16949:2016

Custom aluminum parts

Custom parts machining is vital to manufacturing industries, allowing them to produce intricate components with high quality and accuracy. There is almost no limit to what manufacturers can produce in the said industries.
The machining of custom parts is now being adopted by a wide range of industries. From aerospace to automotive to electronics and many others, the machining of custom parts has come to stay.

Factory strength

one-stop service, extrusion, CNC machining, and anodized

Customized service

research and development
OEM/ODM service

Product display

After years of development and innovation, it has developed into a large enterprise integrating R & D, design, and production of CNC machining parts.

This post will be addressing some questions that concern the machining of custom parts, from how it works to the immense benefits it offers to manufacturers.
What are 3 Axis, 4 Axis, and 5 Axis Machines?
3 Axis, 4, Axis, and 5 Axis are terminologies commonly used in the custom parts machining industry. These terms are used to describe the capability and motion of machining equipment. For instance, the above terms tell you how the cutting tool and the workpiece operate.
In 3 Axis machines, the cutting tool operates along the X, Y, and Z axes, whereas the spindle remains fixed in a position. In other words, the cutting tool does not exceed the above-mentioned axes when trimming materials.
The 3 Axis machine is mostly used for undertaking basic operations in the custom parts machining ndustry. They are used for cutting simple parts. That is why they are considered the best for producing mechanical parts. You can use them for cutting, drilling, and milling processes. They are also perfect for interactive or automatic processes.

4 Axis machines are quite similar to 3 Axis machines but differ from them because it operates an extra axis. In 4 Axis machines, the cutting tool can move rotationally along the A axis, which makes it operational along the X, Y, Z, and A axes. Several arrangements can be made for a 4-axis machine but the commonest is where the spindle functions in the Z-axis.
Another thing you need to know about a 4-axis machine is that they are more economical when used to cut parts that can be machined by 3 axes machines, particularly when the 3-axis machines require multiple fixtures to get the same job done.
5 Axis machines are an advancement to 4 axes machines because they operate along the same axes as 4-axis machines, but add an extra rotational layer to their operations. They operate two rotational axes, A and C, or B and C axes. It all depends on the type of CNC machine.
5-axis machines are broadly classified into 2 groups: fully continuous 5-axis machines and 3+2 machines. In the 3+2 machines, the two rotational axes do not depend on each other. The workpiece can move in a rotational direction with a compound angle compared to the cutting tool. However, the shortcoming of this CNC machine is that the two axes do not function simultaneously. With that in mind, it is noteworthy that these machines can produce sophisticated 3D shapes. In stark contrast, fully continuous 5-axis machines can rotate their workpiece in both rotational axes at the same time.

Benefits Of Custom Parts Machining
Customization made easy
The benefits of custom parts machining are numerous. The biggest benefit of custom part machining is that it allows manufacturers to cut different parts according to specifications. Any machining parts they want for any application can be produced by these machines.
Accuracy And Precision
CNC machines will always cut a machining part to the exact shape and size. The machinist will always work with instructions dished out by manufacturers. The machines are programmed and computer controlled. In essence, they do whatever they are told. No matter how intricate the part may be, when you put it in the right kind of CNC machine, the required shapes can be produced.

Saves Time
Trying to get out-of-stock parts in the market can be time-consuming. Machining can help you obtain those parts in no time. If you are working with a thin deadline, you can use custom parts instead of wasting time searching for products that are hard to find in the market.
Many Applications
A lot of industries are currently buying into CNC machining. It is becoming a convenient way for industries to produce various custom parts machining. The optical, electronic, and automotive industries all enjoy the benefits of CNC machines for producing their different custom parts. In addition, they are also used in the medical devices industry and a host of other industries.

Different Materials
Custom parts machining works with a variety of materials.
We used with aluminum, plastic, and stainless steel material production. there is a long list of materials that can be machined to produce custom CNC parts.
How Does the Process Work?
Looking at the operations of a CNC machine can be extremely overwhelming. You will be more astonished when you weigh the quality of the components manufactured. But you do not need to be puzzled by the way these machines work, because we will break their operations down in this section.
CNC machines work in 3 basic steps.
Design of CAD Model – This is the first phase of the entire process. An engineer needs to produce a drawing or a computer-aided design that spells out the requirements of the custom CNC part. Think of this as a blueprint for the machine to work with.
Conversion of CAD Model to CNC Program – The CAD model is converted to computer-readable instruction. The conversion is usually done by a CAM or computer-aided manufacturing software.
Setting Up – This is where the machinist sets up the machine in line with the specifications provided.

Different Types Of Materials Used in Custom Parts Machining
Many materials can be used in custom CNC parts. For instance, metals like stainless steel, aluminum, zinc, titanium, magnesium, copper, bronze, and brass are commonly used in many industries. Plastics are PC, ABS, and others are also being used.
What Industries Are Using Custom Parts Machining?
Are you working in a particular industry and wondering whether custom parts machining are appropriate for such an industry? Here are a couple of industries that can benefit from CNC machining;
mechanical
Construction
Electronics
Automotive
Agriculture
Medical device
And other industries.

Final Words
CNC machines are transforming how custom parts are produced in many industries today. With such machines, custom parts machining can be produced according to specifications. Therefore, if you seek a reputable manufacturer that can help you with CNC aluminum parts and other intricate or precision components, Meikang CNC part machining Co., ltd is one name that rings a bell.

Learn inspection

This technological process includes:

1: After the workpiece is put on the machine, the work should be re-checked according to the drawing and process. Only when the inspection is within the tolerance range can be processed according to the requirements of the program sheet, so that the drawings, processes, and the program sheet are all corresponding.

2: In terms of size, the touch of the workpiece, and the size of the insertion position meet the requirements of the 3D drawing file. For the position of EDM, CNC needs to leave the EDM margin, and the more important assembly positions should be measured by 3D inspection.

3: For some extremely irregular CNC surfaces or positions with high size requirements, some positions that cannot be measured by common measuring tools, three-dimensional measurement is required if necessary.

4: the workpiece must not have rust, bumps, chipping, and burrs. At the same time, there should not be a large amount of residual cutting fluid, cutting oil, and iron filings in the holes on the surface of the workpiece.

5: According to the 3D drawing file, check whether the workpiece has been completely processed without omission, the benchmark is correct. All the positions requiring sharp corners (especially the sealing position) cannot be chamfered or R.And check the size according to the drawing and then check the self-check. stated on the slip.

6: The CNC machined electrode requires no burrs on the surface, the serial number and electrode number are complete, clear, and correct, and there must be no writing other than the electrode number and electrode number.

customized from drawings

extrusion, CNC, and anodized

shipment on time