Metal Stamping Washers Parts

Metal stamping is a metal processing technology, that is widely used in metal parts processing.

Metal stamping plays an important role in automobile manufacturing, electronic equipment production, the construction industry, and new energy equipment manufacturing.

The stamping can quickly and efficiently process metal materials, and produce various shapes and sizes stamping washers. Metal stamping has advantages, such as high efficiency, precision, and good repeatability. It can meet different industries for mass stamping parts production. through different mold designs and process parameter adjustments, stamping can adopt different materials and complex shapes processing, providing high-quality, cost-effective processing solutions for all walks of life, for example, we are familiar with stamping washers that use metal stamping technology.

As a professional stamping parts manufacturer, we have an innovative and experienced mold design and production team. we focus on processing technology optimization, and provide innovative mold design solutions according to customer needs. and quickly adjust and improve the mold design.
In material selection, we have deep material expertise and familiar materials’ physical performance, we are well versed in various metal materials properties, and select the most suitable materials to improve product performance and durability. ensure the raw material quality controllability and stability, maintaining competitiveness in cost control.
Control parts tolerance is an integral part of manufacturing processing. We have advanced stamping machines, Japan Aida 200T double shaft, DOBBY25-60T, etc., and other measurement machines, like optical comparators and coordinate measuring machines. control precision part tolerances dimensional to ensure the quality meets the highest standards.
about surface treatment, we provide a variety of surface treatment options, such as hot-dip galvanizing, spraying, electroplating, etc.

Stamping Washers Stamping Die Design

Produce stamping washers are simple, so use composite die.

The process includes punching and blanking, it is a relatively simple form of metal stamping, the design uses the most common press machine, using simple positioning parts, but tries to use standard parts.

Metal Stamping Washers Material

Produce stamping washers using 08F material. 08F steel is a low carbon steel, the carbon element is usually between 0.06% and 0.15%, this steel has good plasticity, weldability, and cold deformation capability, suitable for various cold processing, such as stamping. 08F steel is usually used to make cold stamping parts, like automotive washer parts.

08f Steel Material Stamping Washers’ Physical Advantages

1: Good plasticity: 08F steel has good plasticity and deformability, it is suitable for stamping processing, can quickly adapt to the mold shape during the stamping processing, and maintains shape stability.

2: Excellent cold working performance: because the 08F steel carbon element is low, it has good cold working performance, and can be stamped at temperature without cracking or deformation, ensuring the stamping washer accuracy and surface quality.

3: Good weldability: 08F steel is easy to weld, can be firmly connected with other components, and improves the product’s overall strength and stability.

4: High surface finish: due to 08F steel chemical composition and cold working properties, the stamping washer surface is usually smoother, which is suitable for requiring high surface quality.

5: High cost-effectiveness: 08F steel is a commonly used low-carbon steel with a relatively economical cost. It can reduce production costs, and improve production efficiency while ensuring product quality.

According To Iso 2768 Tolerance For Stamping Washers

ISO 2768 is an international standard for linear dimension tolerances.
During the stamping washers manufacturing and processing, tolerance control is very important, it ensures final product quality and performance meet the design requirements.
ISO 2768 defines a series of general tolerance specifications, it applicable in processing various shapes and sizes of parts, including stamping washers.

According to ISO 2768, tolerances can be divided into the following levels:

ISO 2768-1: the most widely tolerance grade, suitable for general accuracy parts requirements.

ISO 2768-2: Applicable in higher precision parts requirements.

ISO 2768-3: application in general linear dimension tolerances, suitable for general parts requirements.

These tolerance grades cover a wide range of processing requirements. our engineers analyze stamping washers’ dimensions select appropriate tolerance grades, ensure washers’ dimension is controlled within a reasonable range, at the same time, ensure the product’s manufacturability and quality requirements.

If you have special requirements for tolerance, you can indicate the tolerance in the drawing. take an example ± 0.01mm, when the parts final are completed, we use to measure parts dimensions according to drawings.

Stamping Washers Surface Treatment Hot Dip Galvanizing

Hot dip galvanizing is a common surface treatment method.it is suitable for stamping washers and other metal parts, improves its corrosion resistance, and extends service life. during the hot-dip galvanizing process, the parts are dipped into molten zinc, which zinc coating forms through a chemical reaction. this coating can effectively protect metal surfaces from atmospheric, water, and chemical corrosion, extending the product’s service life and appearance.

Stamping Washers With Hot-dip Galvanizing Surface Treatment Advantages And Features

1: Excellent corrosion resistance: the hot-dip galvanizing zinc coating formed has excellent corrosion resistance, can effectively prevent metal surface oxidation and corrosion, and extend product service life.

2: even coating: during hot-dip galvanizing have coating formed is uniform and dense, it can cover the entire surface, providing comprehensive protection.

3: Good appearance effect: the hot-dip galvanized coating has a bright appearance, which makes the stamping washers look more beautiful and suitable for exquisite appearance parts.

4:Easy to maintain: the hot-dip galvanized surface is easier to clean and maintain, keeping the product neat and beautiful.

5: Environmental protection: Hot-dip galvanizing is a relatively environmentally friendly surface treatment method, reducing the environment effectively.

Metal Stamping Washers Parts Manufacturer