New Energy Vehicle Charging Piles Stamping Parts Shrapnel
Machining Factory: Stamping Parts
Origin: Zhongshan, China
Production: Stamping
Size: Customized
Surface Treatment: Plated tin
Color: Custom
Inspected:100% Inspected before shipment
Shipping:15-25Work days Quantity(pieces):1-1000000
These advantages make metal stamping technology widely used in modern manufacturing, especially in the process of automobile stamping parts, namely charging pile stamping part shrapnel. in the process stamping parts industry, the parts’ structure, material, and performance are most important. please follow the stamping parts manufacturer steps, and understanding of metal stamping.
What Are The Advantages Of Metal Stamping?
The part can high production efficiency: the metal stamping technology can realize automated and mechanized production. ordinary stamping machines can stamp parts dozens per minute, and high-speed stamping machines can reach hundreds or even thousands per minute, which greatly improves production efficiency.
The part is stable quality: the stamping parts are produced by precision molds, so the precision stamping parts can reach a micron level. we are a custom stamping parts manufacturer, we stamp out accurate dimensions stamping parts with stable quality.
The part is good surface quality: in normally, stamping parts generally do not require further process, but sometimes need a small further process, so the surface quality is good.
The part is dimension is high precision, the mold guarantees stamping parts dimensional accuracy, we processed parts with stable quality and good consistency, the characteristics of “the same”
These advantages make stamping technology widely used in modern manufacturing, especially in manufacturing automobile charging pile shrapnel, namely stamping parts shrapnel.
Stamping Parts Shrapnel Structure
Stamping parts shrapnel structures have many bending angles, whole structure is very complicated.
Bending is a crucial step in stamping parts production, which involves bending metal sheets into the desired specific angle shape.
the bending angle diversity is essential for forming complex part structures, because it can increase the parts’ rigidity and provide functional requirements in the design, such as installation, connection or accommodation of other components. however, the bending process complex mainly comes from several aspects.
Precision dimensions requirements: precise angles and dimensions need to be controlled during the bending process, it ensure the final product quality and performance, this usually requires precision molds and equipment to achieve.
Material properties: different metal materials have different bending properties, such as elasticity, toughness, and hardness, which will affect the bending process and the final result. for example, high-strength steel requires more force to form, and is also more prone to springback and cracking.
Mold design: In order to achieve different bending angles and shapes, we need to design and manufacture various complex molds. design the mold needs to consider factors, such as material flow, pressure distribution, and bending radius.
Technology process planning: Determining the parts’ bending order and method is critical, it ensures part quality and production efficiency. for example, it is necessary to consider which bending operations should be performed first and how to avoid subsequent operations interfering with previously bent parts.
Automation and production efficiency: In large-scale production, bending operations need to be highly automated to improve efficiency, we have high accuracy stamping machines control the bending process, and maintain production continuity and stability.
Therefore, control bend angle diversity and precision are crucial to processing high-quality stamping parts, but also increase the process complexity. please contact MK stamping parts manufacturer to discuss reasonable solutions!
Why Are The New Energy Charging Piles Stamping Parts Shrapnel Made Of Phosphor Copper?
Phosphor copper has many advantages
Phosphor copper has good electrical conductivity, which is crucial for connectors in charging piles, because it can transmit power efficiently. Although phosphor copper conductivity is slightly lower than pure copper, it is still very good enough to meet the charging piles stamping part shrapnel’ needs.
Phosphor copper has higher strength and hardness than pure copper, it can maintain good shape and dimension during the stamping process, it is suitable for manufacturing stamping part shrapnel that needs to withstand large mechanical loads.
Phosphor copper has very good fatigue resistance, which means that it can maintain its performance over multiple load cycles, which is very important for charging pile stamping part shrapnel. because they need to be repeatedly plugged in and out during charging without failure.
Phosphor copper has excellent processing performance. it is easy to stamp, which is very beneficial for manufacturing shrapnel with complex shapes and precise dimensions.
Phosphor copper has a certain corrosion resistance, which is an important feature for charging piles used outdoors. because the charging piles are often exposed to various adverse weather conditions.
Phosphor copper can maintain its performance over a wide temperature range, which is very important for charging piles that need to work in different climate conditions.
Phosphorus copper shrapnel in high voltage and large current switching processes, it can significantly reduce the probability of paired contact materials generating arcing and adhesion, which is crucial to ensure the charging piles’ safe operation.
Phosphor copper material has become an ideal choice for new energy charging piles stamping part shrapnel, due to its excellent conductivity, fatigue resistance, and corrosion resistance.
Stamping Parts Shrapnel Application In Charging Pile Performance
What is the performance of stamping parts shrapnel application in the charging pile?
Current transmission: stamping shrapnel as charging contact, it is responsible for transmitting current from the charging pile to the electric vehicle battery. in this process, the stamping shrapnel conductivity must be very good to ensure efficient current transmission.
Connection reliability: the stamping shrapnel needs to ensure good contact with the electric vehicle charging port, it ensures good reliable connection during the charging process. this means that the stamping shrapnel must be enough elastic and durable, it maintain a stable connection and perform even under frequent use.
Safety assurance: During the charging process, the stamping shrapnel also plays a protect circuit safety role. it needs to have good electrical properties to prevent overheating and short circuits, thereby protecting electric vehicles and charging piles from damage.
Environmental adaptability: since charging piles are usually installed outdoors, the shrapnel also needs to be able to adapt to various environmental conditions, such as temperature changes, humidity, etc., so the parts need to make surface treatment to ensure work reliably in different environments.
The stamping shrapnel performance in charging piles are multifaceted. It is not only related to the current effective transmission,
also involves charging reliability and safety. It is one of the key components for charging piles’ normal operation.
In conclusion, when you are looking for a stamping parts manufacturer, please contact our company, we provide reasonable solutions based on different parts!
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