Precision Components Manufacturer Metal Parts

Precision components

Materials	Aluminum, stainless steel
Surface treatment	Anodizing, brushing, galvanizing, laser engraving, silk printing, polishing, powder coating, etc
Tolerance	十/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Testing equipment	CMM; tool microscope;multi-joint arm; automatic height gauge; manual height gauge; dial gauge; marble platform; roughness measurement
Processing	Broaching, drilling, etching/chemical machining, laser machining, milling, other machining services, turning, wire EDM, rapid prototyping
File formats	Solid works, pro/engineer, AutoCAD(DXF, DWG), PDF, TIF, etc.
Service project	To provide production design, production and technical service, mold development, processing, etc
Quality assurance	ISO9001 Certified.TUV; SGS; RoHS

Precision machining parts

Optimization of CNC program and process parameters.
In the process of determining the product processing technology, all functions of CNC machine tools such as CNC should be fully considered, so as to shorten the processing route, reduce the number of tool passes and tool changes, and increase production capacity. By selecting a reasonable cutting amount, giving full play to the cutting performance of the tool, optimizing various CNC processing parameters, ensuring high-speed machining of the spindle, reducing the CT time of part processing, and ultimately improving the processing efficiency and production quality of the product.

Factory strength

one-stop service, extrusion, CNC machining, and anodized

Customized service

research and development
OEM/ODM service

Product display

After years of development and innovation, it has developed into a large enterprise integrating R & D, design and production of CNC parts.

Optimization of CNC programs and process parameters:
In the process of determining the product processing technology, all functions of CNC machine tools such as CNC should be fully considered, so as to shorten the processing route, reduce the number of tool passes and tool changes, and increase production capacity. By selecting a reasonable cutting amount, giving full play to the cutting performance of the tool, optimizing various processing parameters of the CNC, ensuring high-speed machining of the spindle, reducing the processing time of the parts, and ultimately improving the processing efficiency and production quality of the product.
1: Optimization of CNC processing technology
When compiling CNC processing technology, not only the feasibility of processing should be considered, but also the influence of processing technology formulation on processing efficiency should be focused. By rationally arranging the processing sequence and reducing the number of tool changes, the CNC processing time can be effectively shortened and the production capacity can be increased.
2: Strict control of production site management
In the process of CNC processing and production, production operations must be formulated and strictly implemented to standardize manual operations and reduce the occurrence of passive slowdown and unnecessary waste of action time. Set up an incentive system to increase the enthusiasm of operators to improve production capacity and product processing quality.
3: Timeliness of logistics
During the production process, the products to be processed cannot be in place in time, causing the CNC spindle to stop, thereby affecting the production capacity. There are many factors affecting the timeliness of processing products to be processed. Among them, the logistics personnel have insufficient operational awareness, CNC operators are passive and slow down, and the workshop layout and logistics system are unscientific and unreasonable. The production capacity of each process does not match. Problems such as not being in time will affect the production capacity of CNC. When planning the production layout of the workshop, the finished area and the area to be processed of the product should be as close as possible to the CNC to reduce the waste of action time when the operator picks and places the product. Considering the frequent tool wear, each CNC should have a certain amount of tool accessories to reduce the waste of equipment waiting for manual coordination of tools in the tool library. Therefore, by optimizing the production layout and logistics mode of the workshop, the timeliness of the logistics of the products to be processed is improved, and at the same time, personnel management is strengthened, and personnel technical awareness is improved, thereby increasing production capacity.
4: Detailed inspection of CNC machining abnormalities
Regularly check the condition of equipment and fixtures, reduce the potential abnormalities of CNC itself, and ensure the service life of electrical components such as cylinders, solenoid valves, and motors on tooling fixtures in an oil environment, so as to reduce the production interruption of CNC spindles. Improve spindle utilization.

5: Standardization of workshop production layout
The layout of lean workshop production is an important research field of industrial engineering, which enables the most reasonable and effective allocation of enterprise resources (manpower, financial resources, material resources, etc.) Production efficiency, thereby reducing logistics costs and production costs, reducing inventory, and ultimately transforming workshop production to multi-variety, small-batch, and flexible production methods. The pros and cons of the workshop production layout design have a major impact on the logistics cost, logistics efficiency, actual production capacity, and production efficiency during the operation of the production system. According to statistics, 20%~50% of the manufacturing costs of products are used in non-processing processes such as logistics and storage. Effective layout can save more than 30% of logistics costs. Therefore, the quality of workshop layout not only affects the smoothness of the entire production, but also becomes an The key factors of product production efficiency, production capacity and production cost.
In order to ensure the high-quality management of the CNC machining production process, starting from the above 5 points, reasonable planning and implementation can improve production capacity more effectively!

Learn inspection

This technological process includes:

1: After the workpiece is put on the machine, the work should be re-checked according to the drawing and process. Only when the inspection is within the tolerance range can be processed according to the requirements of the program sheet, so that the drawings, processes, and the program sheet are all corresponding.

2: In terms of size, the touch of the workpiece, and the size of the insertion position meet the requirements of the 3D drawing file. For the position of EDM, CNC needs to leave the EDM margin, and the more important assembly positions should be measured by 3D inspection.

3: For some extremely irregular CNC surfaces or positions with high size requirements, some positions that cannot be measured by common measuring tools, three-dimensional measurement is required if necessary.

4: the workpiece must not have rust, bumps, chipping, and burrs. At the same time, there should not be a large amount of residual cutting fluid, cutting oil, and iron filings in the holes on the surface of the workpiece.

5: According to the 3D drawing file, check whether the workpiece has been completely processed without omission, the benchmark is correct. All the positions requiring sharp corners (especially the sealing position) cannot be chamfered or R.And check the size according to the drawing and then check the self-check. stated on the slip.

6: The CNC machined electrode requires no burrs on the surface, the serial number and electrode number are complete, clear, and correct, and there must be no writing other than the electrode number and electrode number.

customized from drawings

extrusion, CNC, and anodized

shipment on time