Precision Metal Stamping Parts Manufacturer
Machining Factory: Metal stamping parts
Material: Aluminum alloy
Origin: Zhongshan, China
Production: Stamping
Size: Customized
Surface Treatment: Anodized
Color: Custom
Inspected:100% Inspected before shipment
Shipping:15-25Work days
Quantity(pieces):1-100000
Metal stamping parts manufacturer
| Materials | Alu, SS |
| Surface treatment | Anodizing, brushing,polishing, powder coating, etc |
| Tolerance | 100% inspection before delivery, can provide quality inspection form |
| Testing equipment | CMM; tool microscope;multi-joint arm; automatic height gauge; manual height gauge; dial gauge; marble platform; roughness measurement |
| Processing | Open stamping mold |
| File formats | Solid works, pro/engineer, AutoCAD(DXF, DWG), PDF, etc. |
| Service project | Stamping |
| Quality assurance | ISO9001 Certified.TUV; SGS; RoHS |
Precision metal stamping refers to punch stamping; a mold is used to stamp a sheet of metal to manufacture a product with tight tolerances, the mold used is called a punching die, and it is used to punch the metal.
This is a processing method that involves sandwiching and cutting out the shape of precision metal stamping parts. Stamped materials are mainly hot-rolled and cold-rolled steel sheets.
Precision metal parts are punched. It is a lightweight and highly rigid part.
Precision metal stamping of metal stamp parts does not cause scratches on the surface. Hence, the surface quality is good, and the appearance is smooth and beautiful. Similarly, it is convenient for surface treatments.
Benefits And Applications Of Precision Metal Stamping Parts
Precision press processing involves extracting that using a metal plate.
Metal plates are not the only materials that can be processed. For example, it is possible to process materials such as plastic, and punching is possible as long as the thickness is up to about 2 mm.
Metal stamping parts mold
In precision metal stamping, we can produce complex shapes in a single process using a mold. Hence, the manufacturing process takes less time, making it an extremely productive processing method compared to sheet metal processing.
DG Metal Stamping Provides Following Stamping Parts
These parts include instrument Components, camera and acoustic components, conduction, clamping, and switching.
If you need reliable precision stamping parts according to your drawings, please contact us. We guarantee high-quality manufacturing of products and provide quick consultation on all issues related to your drawings and product quality.
For example, metal stamping accelerates automation in making precision metal stamping parts. Similarly, the production speed is fast and the cost of metal parts is economical. Moreover, we can produce hundreds of pieces per minute.
Factory strength
one-stop service,stamping, and anodized
Customized service
research and development OEM/ODM service
Product display
After years of development and innovation, it has developed into a large enterprise integrating R & D, design, and production stamping parts.
Materials Used In Precision Metal Stamping Parts
Metal materials such as copper and aluminum are mainly used for precision metal stamping. Titanium for aircraft, magnesium for mobile devices, and high-tensile steel sheets for automobile parts have long been attracting attention as lightweight materials to reduce environmental impact.
The metals used in metal stamping include steel and non-ferrous metals, which vary depending on the product. For example, inexpensive hot-rolled steel sheets (SPH, SAPH, etc.) are widely used in automobiles, electrical machinery, electronic parts, etc.
In addition, cold-rolled steel plates (SPC, etc.) are often used as they are valued for their beautiful surface texture. Additionally, special steel is often used in the field of medium and thick plates.
This is because it is suitable as a functional material for applications where the strength is increased through heat treatment performed after stamping.
By the way, the tool steel used in molds is classified as special steel. Typical examples of non-ferrous metals include aluminum alloys (lightweight materials) and copper alloys with excellent electrical properties, and also include titanium and magnesium.
The Process Of Precision Metal Stamping
Precision metal stamping parts are made differently from press molds. Precision metal stamping has following steps; Soft Tooling, Stage Tooling, and Hard Tooling.
Metal stamping parts type
Molds are made from stainless steel and SKD, the mold can stamp different shape parts according from your drawings.
This is not only to improve processing speed, but also makes the operation smooth for the products that are highly difficult to process. Therefore, when creating precision press molds, we don’t just design them using 3D CAD.
We create a simulated product on a computer using CAE analysis, and check to see if there are any problems with the design. If there are no problems in the analysis, we will manufacture the mold and produce the actual product.
When actually making molds for precision press processing, they are made using: Machining centers, Electric discharge machining, and even wire electric discharge.
As a finishing step, polishing is performed as a surface treatment to make the molds even more precise.
In other words, the decisive difference between general stamping and precision stamping is the difference in mold material, design method, simulation, and mold manufacturing.
customized from drawings
extrusion, CNC, and anodized
shipment on time
If you want to produce products with higher precision using metal stamping technology, you should consider precision metal stamping.
Types Of Precision Metal Stamping Techniques
The more precise the mold, the more precise the product. It is an important part indispensable for precision metal stamping parts.
Generally, there are three types of press molds: Single-shot molds, Progressive molds and Transfer molds. We will explain each in detail below.
Single-shot type
This is a type of mold that allows one process to be performed with one mold. Since it is simple and not difficult to make, manufacturing costs can be kept relatively low.
Suitable for producing small lots and large-sized products.
Progressive type
This type of mold is equipped with multiple processes such as shearing”, bending, and drawing in one mold.
In order to make one part, it is necessary to incorporate multiple processes, which increases the difficulty of production and the cost of making molds, but unlike single-shot models that require manual operation of the machine, Since the machine operates automatically, production efficiency is high and it is suitable for mass production.
Transfer type
This is a type of mold in which multiple single-shot molds are lined up, and the workpiece is produced by passing the workpiece through the transfer mold in order.
Since the machines produce automatically, efficient mass production is possible, but the transfer mold is difficult to design the transport mechanism. Hence, the mold production costs are high.
We have briefly explained what kind of precision metal stamping parts is and what benefits it has. If you are looking for a manufacturer that you can request for precision metal stamping parts manufacturing, please contact us.
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