Production Assembly Computer Brackets
In the contemporary manufacturing industry, one integrated product is completed by precision metal parts assembled. precision stamping parts and precision machining parts are most commonly seen in the assembly, use screws fix these parts to ensure the product’s structural stability, and give play product performance.
Our factory specializes in producing precision stamping parts, CNC precision machining parts, and also helps customers assemble integrated products, providing convenience for customers, we help customers save time and production costs. from production to assembly, we inspect all products and safely deliver the goods to customers. let us understand how to finish one integrated product, from processing to assembly.
precision stamping parts
open stamping mold
precision machining parts
CNC machining processing
parts assembly
integrated products
Precision Stamping Parts Processing
Precision stamping parts is a complex and precise process, It involves multiple steps to ensure metal parts have high precision and quality. follow our steps to understand the precision stamping parts processing.
→ Design Phase:
According to the customer’s product requirements, our design engineers use Solidworks software to design stamping parts’ geometry and size. review drawings and design dimensions, and ensure the part design meets the requirements of equipment function.
→ Material Selection:
Choose suitable materials for precision stamping, such as stainless steel, aluminum alloy, copper alloy, etc. these materials have good ductility and strength.
→ Mold Design And Manufacturing
According to the drawings design the mold, design precision stamping molds. mold design needs to consider material flow, stress distribution, and mold durability. use high precision CNC machine tools or EDM manufacturing molds.
→ Stamping Processing
Placed the material in the stamping machine mold, stamping parts according to the required shape and size. precision stamping may include multiple steps, such as blanking, punching, bending, stretching, etc.
during the stamping processing, real time monitor stamping force, speed, and mold temperature. ensures stamping processing stability, and parts dimensions consistency. use sensors and automated control systems for precise dimensions control.
→ Inspection Parts During Stamping Processing
Inspect the dimensions and shape at different stamping processing stages, ensure the parts meet the design specifications. use precision measure tools, such as calipers, micrometers or CMMs inspection parts.
→ Surface Treatment
When the parts are finished stamping, the parts need to deburr and clean, which improves the part’s appearance quality, and performance.
→Final Inspection And Test Parts
Perform a comprehensive quality inspection for completed stamping parts, including dimensions accuracy, shape tolerance, and surface quality. perform performance tests, such as hardness test, tensile test, etc. ensure parts properties meet the requirements.
Precision Stamping Parts
CNC Machining Parts Processing
CNC named computer numerical control, the computer programs control machine tools’ precise processing.
CNC machining can produce high precision complex precision machining parts.in CNC machining processing, our engineers will program CNC machines according to the part size. set machine parameters, select appropriate tools for processing, the parts processed, also need strict inspection parts, including measurement accuracy.
Precision Machining Parts
Other assembly parts
In addition to precision stamping parts and CNC machining parts, an integrated product may also require other parts, such as plastic parts, our process is mold injection. plastic parts same as precision stamping parts need open molds, the precision stamping parts process is stamping. they are different in processing technology, but both play a role in the assembly.
the materials are also different. plastic parts’ main materials are thermoplastics, thermoplastic elastomers, or engineered resins with specific functionalities. precision stamping parts materials are metal, copper, brass, aluminum, stainless steel, etc.
When all parts are processed, we need to consider the assembly
Threads are the key to connecting these parts. they can be internal or external threads. choose the appropriate thread type and specification based on design requirements.
thread is the key to connecting these parts, having internal and external threads. choose the appropriate thread type and specification based on design requirements. thread processing by turning, milling, or tapping.
during the assembly process, special attention to torque control, prevent over-tightening or over-loosening, which will affect the stability and durability of the product.
Our factory can help customers assemble the product, the entire product assembly by a professional team. our assemblers connect precision stamping parts and CNC machining parts through threads according to the assembly drawings, and then the entire product is completed.
during the assembly process, maybe need auxiliary tools, such as screwdrivers and wrenches.
After assembly, the product requires final quality inspection. including thread connection inspection, testing product performance, and ensuring the product meets design requirements and usage standards. It displays the beauty of industrial design in appearance and achieves high efficiency and reliability in function.
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